WAPP: Machine Life & AI Maintenance (VR Platform)
Overview
Industrial operations were losing millions annually to unexpected machine failures and slow diagnostics. Traditional 2D dashboards overwhelmed technicians with data silos, delaying responses and extending downtime. VINSINFO developed WAPP (Workforce Asset Performance Platform) — a VR platform that integrates AI-powered predictive alerts with interactive 3D machine representations, immersing technicians in real-time fault visualisation and guided repair workflows without requiring physical machine access.
Challenge
- Industrial operations losing millions annually to unexpected machine failures
- Traditional 2D dashboards created data silos, delaying technician response
- Manual diagnostics and reactive repairs extending downtime in high-stakes environments
- No proactive failure prediction — issues discovered only after breakdowns occur
- Technicians required physical machine access for inspections, increasing safety risk
Solution
- VR dashboards with AI-driven anomaly detection and colour-coded predictive alerts
- Interactive 3D machine models enable drill-down inspection and virtual disassembly
- Real-time IoT sensor data streams into VR panels and overlays for instant fault visualisation
- Remote expert collaboration links specialists to on-site VR maintenance sessions
- Built in Unity3D with Oculus SDK; AI algorithms prioritise alerts by failure impact
- 3DS Max assets create precise, high-fidelity machinery visuals for immersive diagnostics
Impact
Maintenance response times accelerated by 30% through VR-guided diagnostics
Significant downtime reduction via proactive AI-predicted interventions
Repair costs lowered by 25% through reduced errors and streamlined workflows
Technician quote: 'Predicted a turbine fault before failure, saving a full production shift'
Client testimonial: WAPP transformed maintenance from reactive to proactive operational reliability
Explore More Related Case Studies
Ready to get started?
Ready to get started?